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Hydraulic Vertical AAC Block Cutting Machine for AAC Production Line
Quick Detail:
The cutting machine is the main equipment of aerated concrete production line. In the annual production capacity of 50000 cubic meters or more, this machine is a core machine. Due to our advanced technology, it reduces the damage of the blocks in the two lifting. So, products sell well all over the country, and won the overwhelming majority of users.
Description:
Cutting Machine is the key equipment in the AAC production line, including two categories. One is ground turnover multiple-step machine and the other is aerial turnover multiple-step cutting machine. There are two types of aerial multiple-step cutting machine. One is stationary type for cutting of traveling “cake” and the other is moving type. Stationary type multiple-step cutting machine is made up of longitudinal (horizontal) cutting machine, transverse (vertical) cutting machine, cutting trolley, rails, pneumatic control system and electrical control system. When two cutting trolleys are put into operation (i.e., double-trolley mode) and the side elevator is equipped to hold “cake” for replacement of trolley, the productivity of the cutting machine will be significantly increased. As to the moving type multiple-step cutting machine, it consists of longitudinal cutting trolley, transverse cutting trolley, cutting rack, rails, pneumatic control system and electrical control system, and so on.
Working Principle:
1. Aerial turnover crane brings the green cake in to sky, turnover
90 degrees, puts it onto the cutting car, cuts the base body with
side panel which is powered by electric and walk to stay, finish
cuts vertically.
2. Cutting car continues moving after the central position of the
crosscut device stops, the crosscut device is started, crosscut
shelf cuts the block from top to bottom in vertical cutting.
3. Cutting car walks to organize into groups. The hanger hangs the
green cake, and raise up out of curing car, cutting car returns to
primitive position to carry on the next cutting circulation.
Technical Parameter:
Serial No. | Item | Unit | Target | Remark |
1 | Production Capacity | M3/Year | 5-15 | Annual |
2 | Size | M | 4.0×1.2×0.6 | Net |
3 | Number of Mould | mm | 5/10 | Vertical |
4 | Cutting Precision | mm | ±2±1±1 | Length Wide/Height |
5 | Product Cycle | min/Mould | 5 | |
6 | Weight | t | 22 | |
7 | Electric Capacitance | kw | 18 | Vertical |
1. Longitudinal Cutting Machine
Size | Min. Spacing of Wires | Horizontal of Cutting Wire | Maximum Outline Dimensions | |||
for Horizontal Cutting | for Side Trimming | Length a(mm) | Width b(mm) | Height c(mm) | ||
4.2*1.2*0.6 | 5mm | Φ0.6~Φ0.8mm | Φ0.8mm | 5500 | 2860 | 2500 |
4.8*1.2*0.6 | 5mm | Φ0.6~Φ0.8mm | Φ0.8mm | 5500 | 2860 | 2500 |
6*1.2*0.6 | 5mm | Φ0.6~Φ0.8mm | Φ0.8mm | 5500 | 2860 | 2500 |
2. Transverse Cutting Machine
Size | Min. Spacing of Wires | Range of Oscillation | Diameter of Cutting Wire | Maximum Outline Dimensions | ||
Length a(mm) | Width b(mm) | Height c(mm) | ||||
4.2*1.2*0.6 | 10mm | 7.5mm | 0.8mm | 5200 | 3200 | 3560 |
4.8*1.2*0.6 | 10mm | 7.5mm | 0.8mm | 5900 | 3200 | 3560 |
6*1.2*0.6 | 10mm | 7.5mm | 0.8mm | 7200 | 3200 | 3560 |
Size | Lifting Reductor | Drive Reductor | |||
Model | One-way Lifting Time(s) | Q'ty (Set) | Model | Q'ty (Set) | |
4.2*1.2*0.6 | KD77-1/20.05-YET2-112M-4-4KW-B31 | 40.9 | 1 | KD97-1/18.96-AD4-M4 | 2 |
4.8*1.2*0.6 | KD77-1/20.05-YET2-112M-4-4KW-B31 | 40.9 | 1 | KD97-1/18.96-AD4-M4 | 2 |
6*1.2*0.6 | KD77-1/20.05-YET2-112M-4-4KW-B31 | 40.9 | 1 | KD97-1/18.96-AD4-M4 | 2 |
Size | Step-less Speed Change Gear for Wabbly Cutting | Motor | |||
Model | Speed-regulation Range(r/min) | Q'ty (Set) | Model | Q'ty (Set) | |
4.2*1.2*0.6 | MBW-40Y-3W1 | 200/1000 | 1 | Y2-100L1-4 | 1 |
4.8*1.2*0.6 | MBW-40Y-3W1 | 200/1000 | 1 | Y2-100L1-4 | 1 |
6*1.2*0.6 | MBW-40Y-3W1 | 200/1000 | 1 | Y2-100L1-4 | 1 |
3.Cutting Trolley
Size | Max Traveling Speed | Reductor(Brake Motor) | Maximum Outline Dimensions | ||
Length a(mm) | Width b(mm) | Height c(mm) | |||
4.2*1.2*0.6 | 17.5m/min | GS77-Y3-4P-28.41-M3 | 3600 | 1700 | 1160 |
4.8*1.2*0.6 | 17.5m/min | GS77-Y3-4P-28.41-M3 | 4200 | 1700 | 1160 |
6*1.2*0.6 | 17.5m/min | GS77-Y3-4P-28.41-M3 | 5400 | 1700 | 1160 |
Competitive Advantage:
1. The machine structure is simple and practical, the maintenance
is easy;
2. The green cake is sideward, so the width of the whole green cake
is 600mm, and the height is 1200mm. Steel wires for cutting is
short, which is also difficult to rupture and float. It is high in
cutting precision;
3. The vertical cutting device is fixed. Crosscut device cuts the
green cake vertically by steel wires. It shortens the cutting steel
wires length, guarantee precision of cutting;
4. This machine cuts the green cake in Hexahedron-type, so the
products quality wont be influenced by the distortion of the mould;
5. Cylinder Tension, which supply gas to each wire respectively;
6. Avoiding the wires being stretched off by using a special
device;
7. Life of the wire can extend (Usually 10 days, Now 20 days);
8. Operating it in use of the computer touch panel, realize
separation of Man-Machine.
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Hydraulic Vertical AAC Block Cutting Machine for AAC Production Line Electric Capacitance 18kw Images |